Artificial Lift Field Playbook: Jet Pumps vs. ESPs

1. Sand-Producing Wells

Jet Pump Standard

  • Ensure proper materials are specified for jet pump and surface pump to handle abrasion.
  • Install settling tanks, sand knockouts, and/or filters to catch the sand on the surface.
  • Consider running the jet pump in reverse flow to keep sand from settling on the packer.
  • Monitor erosion every 90 days; replace throat insert when efficiency drops >15%.

ESP Standard

  • Sand tolerance ≤50 ppm continuous; GVF <20%.
  • Operate VSD to keep intake pressure ≥100 psi above bubble point.
  • Expect shortened run life; plan sand separator at surface if feasible.

2. Deviated / Horizontal Wells

Jet Pump Standard

  • Land the jet pump in the curve at 45° to [corrected “45 to deg.” → “45°”] for easier wireline options in the future.
  • Deviation does not affect jet pump performance or reliability.

ESP Standard

  • Limit dogleg severity <6°/100 ft to avoid cable damage.
  • Intake pressure ≥300 psi; VSD range 40–60 Hz to balance gas handling.

3. Liquid-Loaded Gas Wells

Jet Pump Standard

  • Consider running concentric strings to allow the gas to bypass the jet pump in cases where the GLR is greater than 2000 scf/bbl.
  • In a concentric string application, set the jet pump in the horizontal, below the perforations, or in a sump.
  • A gas anchor can be installed below the jet pump if necessary.

ESP Standard

  • Must keep GVF <35% at pump intake.
  • VSD: slow ramp-up from 40 Hz; avoid trips from slugging.
  • Continuous duty only; intermittent service not recommended.

4. Corrosive / Scaling Wells

Jet Pump Standard

  • Insert metallurgy: Inconel, 17-4 SS, or 316 SS alloys.
  • Deliver inhibitor/scavenger directly via power-fluid loop.

ESP Standard

  • Require CRA metallurgy across full string; CAPEX ↑3–5×.
  • Scale squeezes mandatory; monitor motor amps for deposition.

5. Paraffin-Prone Wells

Jet Pump Standard

  • Heat power fluid above pour point.
  • Add paraffin solvents/chemicals to power fluid.
  • Continuously monitor tubing and casing pressures and pump rates to determine if paraffin is building up downhole, and hot oil if necessary.

ESP Standard

  • Keep continuous run >60% BEP load to delay deposition.
  • VSD turndown limited; restarts after shut-in risky without solvent wash.

6. Diminishing Production / Late-Life Wells

Jet Pump Standard

  • Use when production rates are above 30 bfpd.
  • Ensure that the pumping BHP will be greater than 150 psi to avoid power fluid cavitation.

ESP Standard

  • VSD frequency turndown limited to ~40% of design.
  • Off-curve operation → heat rise; run life falls sharply.

Quick Cost-of-Downtime Calculator

Use this rule-of-thumb to weigh crossover between technologies:

\text{Downtime Cost ($/day)} = \text{Lost Rate (bbl/d)} \times \text{Netback ($/bbl)}

Crossover Point:

\frac{\text{Expected Run Life (days)} \times \text{Operating Uptime \%}}{\text{Downtime Cost ($/day)}}

  • If downtime cost per failure >25% of expected lift OPEX savings, jet pump is favored (rigless recovery).
  • If downtime cost <10% and stable run life >12 months, ESP is favored.

Field Reminder

  • Jet pumps trade efficiency for uptime and flexibility.
  • ESPs trade uptime risk for high-throughput efficiency.

Always align lift choice with reservoir trajectory and intervention logistics, not just $/bbl on day one.